New Technology Makes Metal Wires on Solar Cells Nearly Invisible to Light


Solar - Nov 24, 2015

A solar cell is basically a semiconductor, which converts sunlight into electricity, sandwiched between metal contacts that carry the electrical current.  

But this widely used design has a flaw: The shiny metal on top of the cell actually reflects sunlight away from the semiconductor where electricity is produced, reducing the cell’s efficiency.


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Now Stanford University scientists have discovered how to hide the reflective upper contact and funnel light directly to the semiconductor below. Their findings, published in the journal ACS Nano, could lead to a new paradigm in the design and fabrication of solar cells.

“Using nanotechnology, we have developed a novel way to make the upper metal contact nearly invisible to incoming light,” said former graduate student Vijay Narasimhan, lead author of the ACS Nano study. “Our new technique could significantly improve the efficiency and thereby lower the cost of solar cells.”

Mirror-like metal

In most solar cells, the upper contact consists of a metal wire grid that carries electricity to or from the device. But these wires also prevent sunlight from reaching the semiconductor, which is usually made of silicon.

“The more metal you have on the surface, the more light you block,” said study co-author Yi Cui, an associate professor of materials science and engineering.  “That light is then lost and cannot be converted to electricity.”

Metal contacts, therefore, “face a seemingly irreconcilable tradeoff between electrical conductivity and optical transparency,” Narasimhan added. “But the nanostructure we created eliminates that tradeoff.”

For the study, the Stanford team placed a 16-nanometer-thick film of gold on a flat sheet of silicon. The gold film was riddled with an array of  nanosized square holes, but to the eye, the surface looked like a shiny, gold mirror.

Optical analysis revealed that the perforated gold film covered 65 percent of the silicon surface and reflected, on average, 50 percent of the incoming light.  The scientists reasoned that if they could somehow hide the reflective gold film, more light would reach the silicon semiconductor below.

Silicon nanopillars

The solution: Create nanosized pillars of silicon that “tower” above the gold film and redirect the sunlight before it hits the metallic surface.

Creating silicon nanopillars turned out to be a one-step chemical process.

“We immersed the silicon and the perforated gold film together in a solution of hydrofluoric acid and hydrogen peroxide,” said graduate student and study co-author Thomas Hymel.  “The gold film immediately began sinking into the silicon substrate, and silicon nanopillars began popping up through the holes in the film.”

Left-to-right: Graduate students Vijay Narasimhan, Ruby Lai and Thomas Hymel at the Cui lab at Stanford (photo: Mark Shwartz).

Within seconds, the silicon pillars grew to a height of 330 nanometers, transforming the shiny gold surface to a dark red. This dramatic color change was a clear indication that the metal was no longer reflecting light.

“As soon as the silicon nanopillars began to emerge, they started funneling light around the metal grid and into the silicon substrate underneath,” Narasimhan explained.

He compared the nanopillar array to a colander in your kitchen sink. “When you turn on the faucet, not all of the water makes it through the holes in the colander, “ he said. “But if you were to put a tiny funnel on top of each hole, most of the water would flow straight through with no problem.  That’s essentially what our structure does: The nanopillars act as funnels that capture light and guide it into the silicon substrate through the holes in the metal grid.”

Source : Stanford University

Published on Global Energy World: Nov 24, 2015

 
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